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| Quantity: | |
|---|---|
| Parameter | Value |
|---|---|
| Origin | Wuxi, China |
| Brand | Wuxi Triumph Gases Equipment |
| Work Pressure | 0.8-150.0 MPa |
| Capacity | 50-20,000 Nm³/h |
| Suitable Medium | LOX, LIN, LAr, LCO, LNG, LH₂, LC₂H₄, LPG |
| Standards | GB, ASME, PED (CE), CCS, CNNC, CASC |
The Electrical Heating Vaporizer is a high-performance solution engineered for industrial gas vaporization, specializing in converting cryogenic liquids (including LNG, medical oxygen, and ultra-pure nitrogen) into stable gaseous form with exceptional temperature control. Unlike combustion-based alternatives, it relies on electric heating elements to transfer thermal energy directly to the fluid, eliminating greenhouse gas emissions and ensuring reliable operation in hazardous environments. Available in power ranges from 50 kW to 1,000 kW, these vaporizers deliver vaporization rates up to 5,000 Nm³/h with ±1°C temperature accuracy—critical for processes demanding consistent gas quality .
Electric Heating: Immersion-style heating elements (constructed from Incoloy 800 or 316L stainless steel) generate heat when energized, reaching operating temperatures between 150°C and 300°C.
Heat Transfer: A double-wall heat exchanger (with a 5–10 mm vacuum gap) separates the heating elements from the cryogenic fluid, preventing direct contact while maximizing thermal conductivity.
Safety Controls: Integrated PT100 temperature sensors and Eaton 9300 series overheat protection monitor system conditions, triggering automatic power shutdown if temperatures exceed 350°C or pressure deviates by ±10% of setpoints.
Ultra-High Precision and Efficiency
±1°C temperature control ensures stable gas output, essential for semiconductor lithography (where nitrogen purity must exceed 99.999%) and medical oxygen delivery (ISO 10083 compliance) .
98% thermal efficiency minimizes energy waste, while IP55-rated enclosures (with NEMA 4X options) protect internal components from dust, water jets, and corrosive atmospheres .
Hazardous Environment Compliance
ATEX/IECEx-certified models (EEx d IIC T4 classification) are approved for Zone 1/21 explosive atmospheres, common in refineries and chemical plants .
Explosion-proof heating elements (e.g., Watlow F4T with hermetically sealed junctions) prevent sparking, while ground fault circuit interrupters (GFCIs) add an extra layer of protection.
Modular and Low Maintenance
Skid-mounted design reduces on-site installation time by 30%, with quick-connect hydraulic fittings enabling easy capacity expansion (e.g., linking two 500 kW units for 1,000 kW output).
Siemens S7 PLC-based self-diagnostic systems monitor element resistance, flow rates, and pressure differentials, sending real-time alerts for predictive maintenance .
LNG Fueling Stations: 500–1,000 Nm³/h units vaporize LNG for heavy-duty trucks, integrating with dispensers to maintain fuel pressure at 20–30 bar.
Medical Gas Supply: 100–300 Nm³/h units with ISO 13485 certification vaporize liquid oxygen for hospital pipelines, ensuring 99.5% purity and stable flow.
Semiconductor Industry: 2,000–5,000 Nm³/h units with 0.1 ppm particulate filtration deliver ultra-pure nitrogen for wafer etching and deposition processes.
Q: Can Electrical Heating Vaporizers handle LNG with high nitrogen content?
A: Yes. Models featuring 316L stainless steel heat exchangers (with -196°C impact resistance) maintain stable performance for LNG containing up to 5% nitrogen, preventing embrittlement and pressure drops .
Q: What is the lifespan of heating elements?
A: Incoloy 800 elements typically last 5–7 years under continuous operation (8,760 hours/year). Their replacement costs are 20% lower than ceramic-based alternatives, with downtime reduced to 4–6 hours per replacement .
Q: Are there mobile versions available?
A: Yes. Trailer-mounted 200–500 kW units, equipped with off-road tires (12.00R20) and weatherproof enclosures (rated for -40°C to +50°C), serve construction site welding gas needs, supporting 50–200 Nm³/h of argon or carbon dioxide.
| Parameter | Value |
|---|---|
| Origin | Wuxi, China |
| Brand | Wuxi Triumph Gases Equipment |
| Work Pressure | 0.8-150.0 MPa |
| Capacity | 50-20,000 Nm³/h |
| Suitable Medium | LOX, LIN, LAr, LCO, LNG, LH₂, LC₂H₄, LPG |
| Standards | GB, ASME, PED (CE), CCS, CNNC, CASC |
The Electrical Heating Vaporizer is a high-performance solution engineered for industrial gas vaporization, specializing in converting cryogenic liquids (including LNG, medical oxygen, and ultra-pure nitrogen) into stable gaseous form with exceptional temperature control. Unlike combustion-based alternatives, it relies on electric heating elements to transfer thermal energy directly to the fluid, eliminating greenhouse gas emissions and ensuring reliable operation in hazardous environments. Available in power ranges from 50 kW to 1,000 kW, these vaporizers deliver vaporization rates up to 5,000 Nm³/h with ±1°C temperature accuracy—critical for processes demanding consistent gas quality .
Electric Heating: Immersion-style heating elements (constructed from Incoloy 800 or 316L stainless steel) generate heat when energized, reaching operating temperatures between 150°C and 300°C.
Heat Transfer: A double-wall heat exchanger (with a 5–10 mm vacuum gap) separates the heating elements from the cryogenic fluid, preventing direct contact while maximizing thermal conductivity.
Safety Controls: Integrated PT100 temperature sensors and Eaton 9300 series overheat protection monitor system conditions, triggering automatic power shutdown if temperatures exceed 350°C or pressure deviates by ±10% of setpoints.
Ultra-High Precision and Efficiency
±1°C temperature control ensures stable gas output, essential for semiconductor lithography (where nitrogen purity must exceed 99.999%) and medical oxygen delivery (ISO 10083 compliance) .
98% thermal efficiency minimizes energy waste, while IP55-rated enclosures (with NEMA 4X options) protect internal components from dust, water jets, and corrosive atmospheres .
Hazardous Environment Compliance
ATEX/IECEx-certified models (EEx d IIC T4 classification) are approved for Zone 1/21 explosive atmospheres, common in refineries and chemical plants .
Explosion-proof heating elements (e.g., Watlow F4T with hermetically sealed junctions) prevent sparking, while ground fault circuit interrupters (GFCIs) add an extra layer of protection.
Modular and Low Maintenance
Skid-mounted design reduces on-site installation time by 30%, with quick-connect hydraulic fittings enabling easy capacity expansion (e.g., linking two 500 kW units for 1,000 kW output).
Siemens S7 PLC-based self-diagnostic systems monitor element resistance, flow rates, and pressure differentials, sending real-time alerts for predictive maintenance .
LNG Fueling Stations: 500–1,000 Nm³/h units vaporize LNG for heavy-duty trucks, integrating with dispensers to maintain fuel pressure at 20–30 bar.
Medical Gas Supply: 100–300 Nm³/h units with ISO 13485 certification vaporize liquid oxygen for hospital pipelines, ensuring 99.5% purity and stable flow.
Semiconductor Industry: 2,000–5,000 Nm³/h units with 0.1 ppm particulate filtration deliver ultra-pure nitrogen for wafer etching and deposition processes.
Q: Can Electrical Heating Vaporizers handle LNG with high nitrogen content?
A: Yes. Models featuring 316L stainless steel heat exchangers (with -196°C impact resistance) maintain stable performance for LNG containing up to 5% nitrogen, preventing embrittlement and pressure drops .
Q: What is the lifespan of heating elements?
A: Incoloy 800 elements typically last 5–7 years under continuous operation (8,760 hours/year). Their replacement costs are 20% lower than ceramic-based alternatives, with downtime reduced to 4–6 hours per replacement .
Q: Are there mobile versions available?
A: Yes. Trailer-mounted 200–500 kW units, equipped with off-road tires (12.00R20) and weatherproof enclosures (rated for -40°C to +50°C), serve construction site welding gas needs, supporting 50–200 Nm³/h of argon or carbon dioxide.
